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印度RIDDHI沸騰干燥機(jī)
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它是^的CGMP機(jī)在印度市場的GMP法規(guī)，RIDDHI沸騰干燥機(jī)采用了新的概念與改進(jìn)的性能（干燥時間要少得多，比傳統(tǒng)的模型），^低參與體力勞動，簡化維護(hù)，并采用模塊化結(jié)構(gòu)，技術(shù)提供靈活的安裝選項。處理單元是SS-316不銹鋼制成的單件。徹底混合干粉，產(chǎn)業(yè)集聚與干燥都進(jìn)行了一個單位的RIDDHI沸騰干燥機(jī)。RIDDHI沸騰干燥機(jī)的杰出要點(diǎn)如下：工藝設(shè)備的工藝單元是單件，SS-316級不銹鋼制成的。所有與物料接觸部分均采用SS-316級。外部的終點(diǎn)，將所有的焊縫地面和拋光到周圍的材料。所有的處理器和所有的非接觸/視覺部分的外表面將準(zhǔn)備一個統(tǒng)一的啞光質(zhì)地細(xì)膩。所有與產(chǎn)品接觸的表面（SS-316）鏡面加工。特別受到人們的重視，以減少鏡面拋光沖洗創(chuàng)建縫隙配置文件的所有焊縫內(nèi)部和外部的任何來源的材料包封。從SS-316品質(zhì)片材制成的單件結(jié)構(gòu)的阻滯和包含過濾器的指袋的膨脹室。擴(kuò)展腔室的長度是更為延遲角室相比，從而提供額外的大的熱交換面積，每個粒子或帶電的批處理中，流化空氣導(dǎo)致瞬間干燥暴露。側(cè)入進(jìn)氣管道在后面。兩個304不銹鋼支撐柱的穩(wěn)定性。支撐柱設(shè)計，可以承受30噸的垂直力。特別設(shè)計的基座上設(shè)置的空氣渦流效應(yīng)，得到增值強(qiáng)度。一個中央排水口設(shè)置在基部釋放洗滌水。碗/產(chǎn)品容器碗產(chǎn)品制造的SS-316不銹鋼具有不銹鋼網(wǎng)支護(hù)沿細(xì)成品空中網(wǎng)是一個錐形。該產(chǎn)品的容器臺車是管狀結(jié)構(gòu)，由SS-304管安裝在聚丙烯腳輪（2號固定和2號Swyvel的maneurverability）賦予剛性與帶電負(fù)荷進(jìn)行產(chǎn)品的容器中。一批承載能力較高的情況下，RIDDHI沸騰干燥機(jī)，因為更好的流化變化頻繁顫抖的手指袋。振動期間取決于產(chǎn)品的性質(zhì)而有所不同。橡膠墊片的固體慤形食品級硅橡膠墊圈設(shè)置在槽的法蘭接頭（產(chǎn)品容器和延遲角室之間的），以防止任何泄漏的空氣，與在操作過程中的罰款 。的集裝箱一致起重由專門設(shè)計的安排與不銹鋼內(nèi)和外的后衛(wèi)的幫助下，一個特殊的T恤形橡膠氣動操作，保證了均勻的起重^終使均勻的向上的壓力的容器，該容器的固體在整個周慤形橡膠墊，由此防止在操作過程中的任何泄漏。順利地通過將系統(tǒng)中的一個專門設(shè)計的真空發(fā)生器的操作結(jié)束時的產(chǎn)品容器的釋放。安全CLAMP LOCKING氣動操作的安全鉗鎖定系統(tǒng)提供用于產(chǎn)品的容器，帶聯(lián)鎖的安排，將不斷保持容器法蘭接頭，以防止在操作過程中的任何泄漏。這鎖緊裝置，是一個額外的安全措施，對任何爆炸。自動振動移動設(shè)備氣動缸的手指袋用于自動搖動裝置安裝在頂部，從而渲染搖晃效率非常高。它也帶來了手指袋到這樣的水平，這些可以很容易地從被檢查的延遲角室的底部。如果搖動是效率不高，粒子將被保留在手指袋不會有任何適當(dāng)?shù)牧骰�，從而�?dǎo)致產(chǎn)品的容器中形成團(tuán)塊。FILTER BAG LOCKING TUBE甲槽設(shè)置在延遲角和膨脹室也賦予剛性，以適應(yīng)在一個空氣管掛環(huán)（過濾袋鎖定管）的手指的袋與互鎖裝置（容易進(jìn)行清洗或更換可拆卸）。當(dāng)擴(kuò)大了空氣管棒通過傳遞的罰款 排放過濾器保持腔室的圓柱形表面，以防止，并確保在手指袋逮捕罰款。檢查視鏡被設(shè)置在膨脹室的側(cè)壁。流化控制器一種自動阻尼控制器，氣動操作，被設(shè)置在鼓風(fēng)機(jī)的控制的流化的圖案的吸入空氣管道。這有助于為了避免產(chǎn)生更多的罰款。以具有所需的流化的堆積密度的材料不同的圖案，通過改變抽吸空氣的量子化的�？諝馓幚頇C(jī)組風(fēng)機(jī)和空氣過濾器的加熱裝置被安置在服務(wù)區(qū)分開，以避免噪音污染，以及避免維修人員在生產(chǎn)區(qū)的干擾。送風(fēng)機(jī)離心式風(fēng)機(jī)與動態(tài)的平衡葉輪，后彎葉片。所有的低碳鋼爐搪瓷漆的施工。直接耦合非礦用隔爆型電動馬達(dá)。防震裝置，并支持獨(dú)立的子幀。一個良好的衰減器將被安裝在保持小于75分貝的噪音排放 �？諝膺^濾器構(gòu)成的獨(dú)立設(shè)備由不銹鋼框架（SS-304）的兩倍剝皮板。所有的墻板交叉，以增加強(qiáng)度�？焖籴尫琶姘逄峁z查和維修通道。進(jìn)氣口部分有一個全臉外部的角度完整，或延長進(jìn)氣管道的法蘭附件。進(jìn)口系統(tǒng)20微米的可水洗過濾網(wǎng)包括20微米洗過濾器，其次是由5微米預(yù)過濾器，然后通過加熱線圈部分，含有一個完整的空氣管道蒸汽操作加熱器電池，與不銹鋼管和標(biāo)頭構(gòu)成的鋼殼體（ SS-304）。的移動過程中的空氣通過蒸汽加熱器，以達(dá)到所要求的溫度，然后^終為0.3微米（可選項）到處理單元的入口相匹配的之前的HEPA過濾器。A 304不銹鋼過渡部分嵌合轉(zhuǎn)換的入口空氣導(dǎo)管從一個正方形一個圓形的配置相匹配的入口到處理單元。PT 100溫度傳感探頭將被裝配到空氣過渡線槽和將被連接，可達(dá)到控制面板。爆炸VENT按照國際慣例，該設(shè)備提供的一個狂喜光盤，防爆通風(fēng)措施，在2巴的壓力測試，裝上側(cè)的機(jī)。接地裝置接地裝置聯(lián)鎖系統(tǒng)，以消除靜電荷發(fā)展，由于在隨機(jī)運(yùn)動的罰款 排放。一個獨(dú)立的不銹鋼控制面板具有下列控制： -進(jìn)氣口溫度控制器。排風(fēng)溫度控制器。產(chǎn)品碗旋轉(zhuǎn)閥的鎖定和釋放。工藝空氣風(fēng)門調(diào)節(jié)。鼓風(fēng)機(jī)馬達(dá)，啟動和停止。壓縮空氣壓力表。過濾袋抖定時器規(guī)劃邏輯控制系統(tǒng)，半自動化和全自動化的PLC和PLC / PC控制系統(tǒng)可供選擇的額外費(fèi)用在一個適當(dāng)?shù)乃�。（OPTION）標(biāo)準(zhǔn)的引用格式為60，120，250和500公斤沸騰干燥機(jī)規(guī)格 價格（萬盧比）FBD。的主要機(jī) 的主要設(shè)備是由SS-316單件公斤。完整的蒸汽安排，延緩室，氣動橡膠墊圈密封的容器，自動搖晃的安排，積極接地裝置與環(huán)環(huán)相扣的過濾袋，蒸汽加熱器，可清洗過濾器，預(yù)過濾器，風(fēng)機(jī)，溫度控制器，爆炸的提升和容量出風(fēng)口，氣動操作蒸汽閥門，容器，手推車等產(chǎn)品;OPTION安全鎖定裝置氣動操作的安全自動鎖定系統(tǒng)被提供用于產(chǎn)品的容器，帶鎖的安排，將不斷保持容器法蘭接頭，以防止在操作過程中的任何泄漏。這鎖緊裝置，是一個額外的安全措施，對任何爆炸 （4號）流化控制器 自動氣動操作的風(fēng)門位置控制器被設(shè)置在管道的鼓風(fēng)機(jī)控制流化的圖案的吸入空氣SS。這有助于避免產(chǎn)生更多的罰款 及所需的圖案的流化。額外的容器 額外的1 No.SS的-316產(chǎn)品聚丙烯腳輪，賦予剛性與帶電負(fù)荷進(jìn)行產(chǎn)品的容器容器是由SS-316管的管狀結(jié)構(gòu)，用手推車裝上。HEPA過濾器 HEPA過濾器，不銹鋼外殼。PLC系統(tǒng)的 計劃邏輯控制系統(tǒng)。差壓計的 差壓計（3號）中所提供監(jiān)測的空氣過濾器，鼓風(fēng)機(jī)，過濾袋和產(chǎn)品容器底部網(wǎng)的壓降。消聲器 消聲器后鼓風(fēng)機(jī)控制在規(guī)定限額的污染板的噪音污染。FLP電機(jī) FLP FLP電機(jī)配件IT IS THE ONLY CGMP MACHINE AVAILABLE IN INDIAThe Riddhi Fluid Bed Dryer has adopted new concept of GMP Regulation with improved performance (Drying time is much less than the conventional model), minimum involvement of manual labour, simplified maintenance and utilises modular construction techniques to provide flexible installation options.The process unit is single piece made of SS-316 stainless steel. Thorough mixing of Dry powders, Agglomeration and Drying all are carried out in one unit of Riddhi Fluid Bed Dryer.The Outstanding Main Points of Riddhi Fluid Bed Dryer are as follows :PROCESS UNITThe Process unit is of single piece, made of stainless steel of SS-316 grade.All process contact parts are made of SS-316 grade.The finish employed externally will be all welds ground back and polished into the surrounding materials.All of the external surfaces of the processor and all non contact/ sight parts will prepared with a uniform fine texture matt finish.All of the product contact surface (SS-316) are mirror finished.Particular attention has been paid to reduce any source of material Entrapment by mirror polishing flush all welds to create crevice free profiles both internally and externally.The retarding and the expansion chamber containing the filter finger bags are made of single piece construction from SS-316 quality sheet. The length of the Expansion chamber is much more compared to retarding chamber, thereby providing extra large heat exchange area which exposes each and every particle or the charged batch in the Fluidised air resulting in instant drying.Side entry inlet air duct at the rear.Two 304 Stainless Steel support columns are provided for stability. The Support columns designed to withstand a 30 ton vertical force.Specially designed base is provided for air vortex effect and to give added strength.A central drain port is provided in the base to release wash water.BOWL / PRODUCT CONTAINERProduct Bowl is a conical shaped manufactured from SS-316 grade stainless steel having stainless steel mesh support along with fine finished air mesh.The product container Trolley is of Tubular construction made from SS-304 pipe mounted on polypropylene castor wheel (2 Nos. Fixed & 2 Nos. Swyvel for maneurverability) which imparts rigidity to carry the product container with the charged load.The batch loading capacity is always higher in case of Riddhi Fluid Bed Dryer, because of better fluidisation by varying the frequent shaking of the finger bags. Shaking period vary depending on the nature of product.RUBBER GASKETA solid shaped food grade silicon rubber gasket is provided in the groove of the flanged joint (between the product container and the retarding chamber) to prevent any leakage of air with fines during operation.UNIFORM LIFTING OF CONTAINERProduct container is shifted by specially designed arrangement with the help of one special Tee shaped Rubber with stainless steel inner and outer guard operated pneumatically which ensures uniform Lifting throughout the periphery of the container which ultimately gives uniform upward pressure to the solid 慤? shaped Rubber Gasket, thereby preventing any leakage during operation.The release of the product container at the end of operation is effected smoothly by incorporating a specially designed vacuum generator in the system.SAFETY CLAMP LOCKINGPneumatically operated safety Clamp locking system is provided for the product container, with interlocking arrangement which will hold container flanged joints continuously to prevent any leakage during operation. This locking arrangement is an extra safety measure against any explosion.AUTO SHAKING DEVICEPneumatic cylinder is used for auto shaking device of the finger bags is mounted on top thus rendering the shaking extremely efficient. It also brings down the finger bags to such a level that these can be inspected very easily from the bottom of the retarding chamber. If the shaking is not efficient, the particle will be retained in the finger bags and there will be no proper fluidisation resulting in formation of lumps in the product container.FILTER BAG LOCKING TUBEA groove is provided in the retarding and expansion chamber impart rigidity also to fit in an air tube with hanging ring (filter bag locking tube) of the finger bags with interlocking device (easily removable for cleaning or replacement). When expanded the air tube sticks to the cylindrical surface of the filter holding chamber to prevent by passing the fines emission and ensure arresting of fines in the finger bags. Inspection sight glass is provided within the side wall of the expansion chamber.FLUIDISATION CONTROLLERAn Auto Damper controller, operated pneumatically, is provided on the suction air ducting of the blower to control the pattern of fluidisation. This helpsTo avoid generation of more fines.To have desired pattern of fluidisation for the materials of varying bulk density by varying the quantum of suction air.AIR HANDLING UNITBlower and Air filter with heating arrangements are housed separately in the service zone to avoid sound pollution as well as to avoid interference of the maintenance people in the production zone.BlowerCentrifugal type blower fan with dynamically balanced impeller and backward curved blades.All mild steel construction with stove enamel paint finish.Direct coupled non-flameproof electric drive motor. Anti-vibration mountings and independent sub-support frame.A sound attenuator will be fitted to keep noise emissions to < 75 dB.Air FilterFree standing unit constructed from stainless steel frame work (SS-304) with doubled skinned panels. All wall panels are cross based for added strength. Quick release panels provided for inspection and maintenance access.The air intake section has a full face external flange for attachment of angle intact, or and extended inlet air duct.Inlet system comprising of 20 Micron washable filter, 20 Micron washable filter is followed by 5 micron prefilter, then pass through, heating coil section, containing a full air duct steam operated heater battery, constructed with stainless steel tubes and headers and a steel casing (SS-304). The moving process air passes through the steam heater to achieve the desired temperature and then finally preceded by HEPA FILTER of 0.3 micron (option) to match the inlet to the processing unit.A 304 Stainless steel transition section is fitted to convert the inlet air duct from a square to a round configuration to match the inlet to the processing unit.PT 100 temperature sensing probe will be fitted into the Air Transition Duct and will be connected upto the control panel.EXPLOSION VENTAs per International practices, the equipment is provided with a rapture Disc as measure of Explosion Vent, Tested at 2 Bar pressure, Mounted on the side of the Dryer.EARTHING DEVICEA specially designed earthing device is provided with interlocking system to Eliminate the electrostatic charges which develop due to at-random movement of fines emission.A free standing stainless steel control panel having the following controls :-Inlet air temperature controller.Exhaust air temperature controller.Product bowl rotary valve locking & release.Process air damper regulation.Blower motor, start & stop.Compressed air pressure gauges.Filter bag shaking timerPROGRAMME LOGIC CONTROL SYSTEMSemi-automated and fully automated PLC and PLC/PC control system are available for selection at an appropriate level of additional cost. (OPTION)STANDARD QUOTATION FORMAT FOR 60, 120, 250 & 500 KG FLUID BED DRIERSPECIFICATION PRICE (lakhs) FBD.THE MAIN DRYER The main equipment is made of SS-316 single piece having kgs. capacity complete with steam arrangement, retarding chamber, pneumatically operated rubber gasket for lifting and sealing of product container, automatic shaking arrangements, positive earthing device with interlocking filter bag, steam heater, Washable filter, Pre-filter, motor blower, temperature controller, explosion vent, pneumatic operating steam valve, Product container with trolley etc.OPTIONSAFETY LOCKING DEVICE Pneumatically operated safety auto locking system is provided for the product container, with interlocking arrangement which will hold container flanged joints continuously to prevent any leakage during operation. This locking arrangement is an extra safety measure against any explosion (4 Nos.)FLUIDISATION CONTROLLER An auto damper position controller operated pneumatically is provided on the suction air SS ducting of the blower to control the pattern of Fluidisation. This helps to avoid generation of more fines & to have desired pattern of fluidisation.EXTRA CONTAINER Additional 1 No.SS-316 product container with trolley which is of tubular construction made from SS-316 pipe mounted on polypropylene castor wheel which imparts rigidity to carry the product container with the charged load.HEPA FILTER Hepa filter with stainless steel casing.PLC SYSTEM Programme logic controller system.DIFFERENTIAL PRESSURE GAUGE Differential pressure gauge (3 Nos.) are provided to monitor the pressure drop across air filters, blower, filter bags and product container bottom net.SILENCER A silencer is provided after the blower to control the sound pollution within the prescribed limit of the pollution board.FLP MOTOR FLP Motor with FLP fittings Tablet Machinery ManufacturerRiddhi Pharma Machinery Ltd. is one of the most reputed manufacturers and exporters of pharmaceutical machines. The company is the leader and pioneer in the sphere of tabletting machines, injectable machines, ointment machines, liquid machines and packaging machines. Our qualified engineers specializing in machine building, quality control and testing believe in total commitment and dedication to customer satisfaction by delivering quality Tabletting machines including Tablet Press, Heavy Duty Tablet Press, Single Punch Tablet Press, High Speed Tablet Press ,Roll Compactor,Fluid Bed Dryer, Tablet Coating System, Communating Mill, Colloid Mill, Octagonal Blender, Double Cone Blender, V Blender, Ribbon Blender, Sigma Mixer, Planetary Mixer, Oscillating Granulator, Try Dryer, Vacuum Try Dryer, Mass Mixer, Sperodizer, Extruder, Deburring Machine, Dedusting Machine, Vibro Sifter, Tablet Inspection Machine, Drum Blender, Rapid Mixer Granulator, Fluid Bed Granulator, Tablet Counting Machine, Capsule Counting Machine, Tablet Printing Machine, Capsule Printing Machine, Blister Packing PVC ALU, Blister Packing Machine ALU ALU, Strip Packing Machine, Semi Automatic Augar Filler For Dry Powder, Automatic Augar Filler For Dry Powder, Syrup Filling Machine, All Purpose Lab Model Machines and Pilot Machines For the Full Tablet Range. 物料的干燥常緣于以下一種或幾種原因：使物料流動性好，易于裝卸，易于保存和貯藏，減少運(yùn)輸費(fèi)用，獲得希望的產(chǎn)品質(zhì)量等；在生產(chǎn)過程中，由于設(shè)備質(zhì)量、配套元件及基礎(chǔ)研究等方面還需要進(jìn)一步提高，目前常規(guī)干燥仍然是主要的干燥形式。 由于每一種干燥都有各自的優(yōu)點(diǎn)和適用因為很多干燥具有很大的風(fēng)險性，所以安全生產(chǎn)是流化床干燥中重要的管理目標(biāo)，也是干燥工作得以順利運(yùn)行的核心要素。為了保證干燥工作的安全性，需要根據(jù)生產(chǎn)的實際需求，設(shè)計出合理的工藝流程，對于振動流化床生產(chǎn)工藝中可能存在的危險因素進(jìn)行分析判斷，做好安全控制�！ �1、物料的控制 材料的加工性能會為日閃蒸干燥機(jī)底部設(shè)置倒錐形體結(jié)構(gòu)，使閃蒸干燥機(jī)干燥氣體流通截面自下而上逐漸擴(kuò)大，底部氣流相對較大，上部氣流相對較小，從而保證下部的大顆粒處于流化狀態(tài)的同時。上部的小顆粒也處于流化狀態(tài)，并使熱風(fēng)沿椎體部旋轉(zhuǎn)，提高底部風(fēng)速，縮小了攪拌軸懸臂部分的長度，增加了運(yùn)轉(zhuǎn)的安全可靠性�！ 】墒归W蒸干燥機(jī)軸承放在機(jī)外 在食品、化工和醫(yī)藥行業(yè)中，相關(guān)的工廠會選擇使用不同種類的機(jī)器進(jìn)行日常的加工。同時在日常的加工過程中，會選擇使用熱風(fēng)循環(huán)烘箱對材料進(jìn)行必要的干燥，這樣就可以使加工出的材料能符合相關(guān)的標(biāo)準(zhǔn)。 在日常的加工過程中，烘箱會利用蒸汽或電作為熱源，同時軸流鼓風(fēng)機(jī)會通如果流化床干燥機(jī)中的壓力被準(zhǔn)確調(diào)節(jié)，過大的負(fù)壓力可能導(dǎo)致無法抽出粉末，這意味著過多的成品進(jìn)入過濾器。相反，如果負(fù)壓不足，成品會被吹出流化床式干燥機(jī)作為粉塵，污染整個系統(tǒng)，從而導(dǎo)致成品的完全損失。 該解決方案用于提高工藝和更小化故障的可能性，包括一個高效的干燥過程，在該過程中，干燥空氣持續(xù)調(diào)節(jié)并具有
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